High-precision gear processing has high requirements on the company's technology, design and equipment

High-precision gear machiningThere are high requirements for the company's technology, design and equipment. If a company wants to make gears and become stronger and bigger, it must strictly focus on the following aspects and continuously improve its ability to respond to the market.

1. Technical innovation and upgrading:

The company needs to continuously improve its independent innovation capabilities, possess its own core technology, high-level R&D and high-skilled personnel training, do a good job of high-end product (high-precision gear) R&D, processing and manufacturing capabilities, and make the high-end gear market stronger and bigger.

2. Reasonable design:

High-precision gear machiningIt must be designed reasonably, focusing on controlling noise and contact spots.It is necessary to ensure the thermal deformation of the gear product during the adjustment and transmission process and how to ensure the uneven temperature distribution in the tooth width direction and the pressure angle change caused by the centrifugal force; ensure the elastic deformation of the gear under the working load; ensure the accuracy of the gear manufacturing and assembly.

3. Efficient equipment:

Now it is generally required that only 0.003μm clamping accuracy can be guaranteed to be processedgearHigh precision.

With the upgrading of domestic gear manufacturing, the requirements for fixtures are getting higher and higher, and new gear fixtures are also constantly being used in production.

4. Tooth surface requirements:

In order to obtain higher gear tooth surface quality, grinding is usually carried out.Its purpose is to eliminate thermal distortion.Improve gear accuracy and tooth surface roughness.

High-precision gear tooth surfaces mostly use shot peening technology to process gear tooth surfaces. The positive effect of residual compressive stress and homogenization of gears can increase the actual resistance of the gear to bending fatigue.

At present, the precision requirements of gear products in the market are getting higher and higher, and processing requires close cooperation of design, process, manufacturing, inspection and other departments to make high-precision gears.The key technology of gears is a systematic engineering involving all aspects of design, manufacturing, heat treatment, and raw materials.

Ever-Power Transmission-is a company with 10 years+Precision gear machiningCustomized brands, complete product models and specifications.Regarding high-precision gear processing, if you have more questions or related needs, please click the consultation window on the right for free consultation.