Product Description
EP-AG135 Agricultural gearbox Lawn mower series
There are 3 basic types of mowers, manual and hydrostatic. Each has different advantages, and
Disadvantages. Let’s examine each type and its advantages. Which type is suitable for you? Read on to learn more. Also, be sure to read our comments on hydrostatic mowers. This is a good choice for anyone who wants to maintain the lawn in an environmentally friendly way. This is a great way to save money on your next mowing project.
Hydrostatic transmission
The mower and hydrostatic transmission use fluid to shift the machine’s gears. Hydros is similar to the automatic transmission in automobiles, and its characteristic is that the pump can affect the flow of hydraulic oil. The mower’s transmission comprises various mechanical components, including differential and drive shaft. If any of these components fail, the mower will not move. Check the hydrostatic transmission for leaks by checking the label on the shift lever.
Mowers with hydrostatic transmission use fluid instead of gas or oil to turn the wheels. The hydrostatic mower is easier to operate and has a manually operable lever. It is essential to keep the rod vertical to prevent:
Flip. To move the machine forward, push the lever CZPT and then push the lever backward to shift it into reverse. This way, you can change the direction of the mower while walking.
Considering upgrading the mower’s transmission, consider the hydrostatic transmission. These mower gearboxes have the same advantages as automatic gearboxes, but their engineering and components are more complex. They are also more expensive to purchase and repair, so follow the instructions to maintain them. In addition to ensuring the regular operation of the mower’s transmission, the transmission should also be cleaned and maintained regularly.
Hydraulic gear transmission
Hydro gear produces a variety of different types of mower transmissions. These include riding mowers, zero-turn mowers, and lawn tractors. Please consider the hydraulic gear transmission if you need to replace the mower’s transmission. You can find the hydraulic gear transmission at the power mower sales office. You will get fast transportation and competitive prices when you shop with us. Hydro gear mower is 1 of the best-selling brands in lawn care equipment.
You can find replacement parts for the mower transmission in the dealer’s online store. The hydraulic gearbox is suitable for many top mowers brands and is easy to install. Hydro gear zt-2200 and zt-2800 are light zero steering mowers. Zt-3100 has upgraded shafts and bearings, which can be used for more extended commercial uses. Hydro gear also produces large commercial models that can be transported up to 18 HangZhous and run at 2 speeds.
Honda cruise control allows you to control the speed of the machine by adjusting the clutch lever. You can choose from 9 preset maximum speeds and change the speed step by step. Honda hydro gear transmission allows you to enjoy smooth driving when mowing the lawn. Simple operation without constant input. Automatic speed control makes mowing easy. When buying a lawnmower, please consider the terrain you have and the terrain you usually trim.
Manual transmission
When looking for a lawnmower, you will find that there are 2 main types of lawnmowers: hydrostatic and automatic. Although these 2 mowers are top-rated in many families, you can also consider buying an electric mower. These models are environmentally friendly and can still produce excellent results. When purchasing a lawnmower, please pay close attention to the transmission because it will significantly affect the way of mowing.
In addition to speed, the mower’s transmission also controls torque and acceleration. Different transmissions provide different torque levels, allowing riders to change the transmission ratio as needed. Lower gears produce more traction, but you can’t run that fast. Depending on the type of mower, different gearboxes provide different transmission ratios and gear numbers. To find out which is best for you, please read the manual. Then, take the mower to the mechanic for a thorough inspection.
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PRODUCTPARAMETERS |
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ITEM |
EP-AG135 |
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Ratio |
1:1 |
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Teeth |
20/20 |
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Module |
6 |
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Power(HP) |
50 |
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Rated Input |
540 rpm |
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Input/Output Description |
1 3/8 Z6 |
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Weight(N.W) |
16.5Kg |
Application of mower gearbox
Usage Scenario of Lawn Mower Gearbox
We Also Supply PTO Shaft
other gearboxes
Agricultural Gearbox Production Workshop
HangZhou Ever-power Transmission Machinery Co., Ltd. was established in 2006. The company is located in ZHangZhoug HangZhou, with 90 employees, an area of 3800 meters, and an annual output value of 40 million yuan. The company is committed to the R & D, manufacturing, and personnel training of various gearboxes, reducers, and construction machinery, including spiral bevel gearbox, spur gearbox, worm gearbox, and cylindrical gearbox. It also includes a variety of high-pressure cast valve body and shell products. Its products are used in various applications, such as agricultural mowers, snow sweepers, fertilizer applicators, grain conveyors, industrial equipment, oil mining machinery, marine industrial equipment, and hydraulic engineering components. More than 95% of its products are exported to Europe, the United States, and Australia. Asia and Canada. The company has robust technology and R & D capabilities, produces reliable and high-quality products, pursues a unique business philosophy, and enjoys a high reputation in the manufacturing industry. Welcome to contact us by phone or email.
HangZhou Ever-power Transmission Machinery Co., Ltd. was established in 2006. The company is located in ZHangZhoug HangZhou, with 90 employees, an area of 3800 meters, and an annual output value of 40 million yuan. The company is committed to the R & D, manufacturing, and personnel training of various gearboxes, reducers, and construction machinery, including spiral bevel gearbox, spur gearbox, worm gearbox, and cylindrical gearbox. It also includes a variety of high-pressure cast valve body and shell products. Its products are used in various applications, such as agricultural mowers, snow sweepers, fertilizer applicators, grain conveyors, industrial equipment, oil mining machinery, marine industrial equipment, and hydraulic engineering components. More than 95% of its products are exported to Europe, the United States, and Australia. Asia and Canada. The company has robust technology and R & D capabilities, produces reliable and high-quality products, pursues a unique business philosophy, and enjoys a high reputation in the manufacturing industry. Welcome to contact us by phone or email.
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car |
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| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Type: | Agricultural Gearbox |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
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Choosing an Agricultural Gearbox
When it comes to choosing an agricultural gearbox, you may be wondering which one is right for you. The right gearbox for your tractor is important for several reasons. Here are some factors to consider. This article will provide an overview of these components. These parts include the Bevel gearbox, the Surface finish, Ellipticity, Bearings, and more. CZPT P/L offers a range of gearboxes for many different agricultural applications. The company’s PTO Speed Reducer/Increaser is specially designed to maintain the original rotation of PTO output.
Bevel gearboxes
Agricultural bevel gearboxes have high load capacity, making them an excellent choice for heavy-duty machines. Bevel gearing is also popular in mechanical transmission systems, such as those found on tractor transmission systems. Modern harvesters and other agricultural equipment require high-performance gearboxes to maintain efficient performance. To meet these requirements, agricultural equipment OEMs trust the Bevel gearboxes manufactured by CZPT Gearbox Company.
Unlike conventional worm gears, bevel gears use multiple shafts to transmit power. The bevel gears have three types of shafts, namely, hollow, projecting, and double-extended. In addition to being hollow, bevel gears can have additional shafts installed opposite the input shaft. They are available in a standard mount, aluminum housing, and three shaft types: double-extended, hollow, and projecting.
Agricultural bevel gearboxes are typically made from closed-grain cast-iron, although higher-sized models are made from SG 500/7 material. The screw is made from Cr-Mo medium carbon steel, which is hardened and tempered to maintain high core strength. A tapered roller bearing is mounted in the housing and is designed to carry heavy axial and radial loads. These gearboxes are also widely used in mixing, distribution, and cleaning machinery.
Bevel gearboxes for agricultural equipment are primarily used in agricultural machinery applications. Agricultural machinery often uses a PTO to transmit torque, but can only provide it at low speeds. Because of this, gearboxes are used for low-speed, massive-torque applications. Soil preparation and crop treatment are two common uses for these gearboxes. They are also useful in cement mixers.
Surface finish
In engineered gearboxes, the surface finish of the gear tooth surfaces is critical for smooth operation. Microscopic examination of gear tooth surfaces reveals a fine, unidirectional pattern. Traditionally used finishing methods include hob shaving, gear grinding, and honing. These techniques can improve the overall finish, but they also have their drawbacks. To overcome these problems, manufacturers use modern machine tooling techniques.
Agricultural gearboxes must be free from casting defects and mechanical damage. The processing surface must be flawless, with the ellipticity of the shaft hole no greater than 0.02 mm, and the centerline unevenness of the shaft holes is less than 0.015 mm. The relationship between shafts and bearing housing must be within 0.6 mm. These standards are crucial for the operation of agricultural machinery gearboxes.
Earlier, the gears were made of H11 and H13 tool steel, which progressively weakened after 20 gears. The tempering temperature is five to seven degrees Celsius or ten degrees Fahrenheit, depending on the steel used. To address this problem, Alloy 718 was developed. The alloy improved the life of die inserts, which reduced the overall cost. Further, the improved surface finish of agricultural gearboxes helped the customers reduce operating costs.
Ellipticity
A number of tasks require the use of an agricultural gearbox. These tasks can range from gardening to maintaining green spaces. These gearboxes transmit power from the input shaft to the output shaft, facilitating the change in direction, speed, or rotation. A quality gearbox is vital for the performance of agricultural machinery. Consider the type of operation you will be performing before buying one. You will also need to decide whether you will lubricate it.
An CZPT P/L Gearbox is one of their products. The company offers a full line of agricultural gearboxes at competitive prices. These gearboxes are designed to reduce input shaft speed and increase the PTO speed. The PTO Speed Reducer/Increaser is specially designed for this application. It helps maintain the original rotation of the PTO output shaft. It is suitable for various agricultural applications, including harvesters, balers, and cultivators.
An agricultural gearbox has an elliptic nature. It rotates around an axle core 90 degrees to create a bias state. The axle core of an agricultural gearbox rotates at a 90-degree angle to keep the shaft of the farming arbor in a neutral state. The bias state reduces the rotary driving force and reduces the amount of energy used in the operation. If a gearbox is designed correctly, it will keep a desired rotation torque.
Bearings
Agricultural gearboxes require high-quality bearings, and the global market is undergoing a transformation as more agricultural equipment becomes mechanized. The demand for bearings in agricultural equipment is expected to increase in the future, as cropping cycles will become shorter, and machinery will be used more intensively. Consequently, the wear on agricultural gear teeth and bearings will increase. This will result in a higher replacement rate for these parts.
Agricultural gearboxes must be able to withstand the high demands placed on them by the mounted farming implements. Harrows are a common example, and their disc-shaped attachments work to mix the top layer of soil. Because of their high demands, they must rotate continuously, and no matter what the terrain, they must be easy to run. Moreover, customised bearings will provide better seals.
In a study of 53 different agricultural gearboxes conducted by CZPT UK, they simulated 73 gear selections to find the right type of bearing. The simulation model took four weeks to set up and seven hours to run. As a result, CZPT always selects the “best bearing for the job” – a fitting solution. As such, CZPT understands the end user’s needs.
Quality of materials
Agricultural gearboxes play a vital role in the production of food. With the world’s population increasing, the need for food will also increase, and that means a greater need for efficient gearboxes. To make this happen, gearboxes must be able to withstand a variety of environmental conditions, including high and low temperatures, operation in arid and moist environments, and safety regulations.
A bevel gearbox has spiral bevel pinions that transmit rotational power to the axle. It is used in a variety of agricultural applications and is available in a range of ratios, horsepower, and configurations. This right-angle gear drive is widely used in portable grain elevators and grain carts. It has a 15-mm shaft diameter and is compatible with offset rotary fillers and hollow output shafts.
The gear box of a tractor is usually made of grey cast iron. Grey cast iron is a great choice for this component because it provides good wear resistance and vibration dampening. Belt pulleys are also made from grey cast iron. Large belt pulleys are made by casting processes. Similarly, the brake drum material needs to be high-quality to be effective. It is generally made of grey iron ASTM A48 Class 35.
editor by CX 2023-07-07