Full set of gear manufacturing and advantages description

XNUMX. Complete processing of gears:

Machine tool processing using VL platformgear, The four key operations are carried out in sequence:

齿轮一面(OP10)的车削和另一面(OP20)的车削分别在VL2上进行，然后在VLC200H上用滚刀进行齿轮滚齿加工（OP30），而零件最后的倒棱在VLC100C(OP40)上进行。

Here, two different control systems (FANUC on the VL machine tool and Siemens on the VLC machine tool) are used in one manufacturing system, showing how the machine tools can be combined with each other.

XNUMX. Manufacturing of gears:

Short processing time and high output rate.

Especially in the gearbox manufacturing industry, the demand for gears is growing very rapidly.

Modern gearboxes have a tendency to become smaller, but at the same time they have to have more gears, so they have to have more gears and meshing components.

Therefore, it is necessary to manufacture parts in an increasingly large-capacity process flow with high precision and efficiency. 

Here, all processes have very high flexibility.Usually in one production base can produce different gearbox components, such as shafts, gears,Planetary gearOr friction plate cage.

For decades, EMAG's gear cutting experts have pointed out which processes can be used to successfully overcome this challenge.They have always promoted R&D in gearbox production through new machinery manufacturing innovations.

A few examples:

1. VLC 100 vertical chamfering machine.

2. ELC 160 laser welding machine, used for welding synchronous wheels and gears.

3. VL 2 vertical loading and unloading lathe, used for fast and precise machining of gears, used for turning the first and second sides of parts.

4. VLC 200 H vertical gear hobbing machine for rapid hobbing and deburring of gears.

5. Eldec Mind, used for induction hardening of gears.

XNUMX. Advantages:

Used forGear processingThe advantages of the VL/VT production system:

1. Compact and space-saving design.

2. The whole system is easy to operate, and the time for modification and maintenance is short.

3. The modular production concept can be expanded and adjusted at any time. 

4. One-stop overall R&D and design, from machine tools to technology to automation.

5. Efficient parts flow, short stroke and less non-production time.

6. Automated solutions tailored to the application situation.

For more gear processing and manufacturing content, you can ask for free help from EP Technology.